Soft Plastic Granulation Line
Customers can select from a versatile range of two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. Our innovative design ensures superior compatibility and exceptional granulation quality. This granulator excels at recycling contaminated waste and efficiently produces scrap materials. Gear Box: Built with a high-torque design that promises low noise and seamless operation. The unique screw design enhances coordination, effectively reducing black spots and color discrepancies in particles. Tailored to material characteristics, it features a forced feeding mechanism and a hydraulic mesh changer that boost capacity and optimize energy efficiency. Additionally, the advanced vacuum and standard exhaust systems expertly eliminate moisture, gases, and impurities, ensuring a stable extrusion process and superior solid particle quality.
Hard Plastic Granulation Line
This remarkable Machine Line expertly melts and processes various plastic raw materials. Utilizing a high-speed rotating cutter, it transforms the molten plastic into small, consistent particles. During this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in uniform particle size and shape. This greatly enhances the plastic's reprocessing capabilities.
The Machine Line is an essential asset for minimizing plastic degradation and producing superior particle quality. It's an invaluable tool for clients recycling PP, PE, and other resilient hard materials. Moreover, with its user-friendly operation, it offers a highly practical granulation recycling solution that has gained immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down on environmental pollution. By reducing plastic waste, we minimize damage to our precious land and water resources.
Resource Conservation: Recycling and reusing plastics can dramatically reduce the demand for virgin materials, conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental protection, rolling out policies and regulations designed to bolster the plastic recycling industry's growth.
Economic Incentives: In various countries, governments offer lucrative tax incentives and subsidies to plastic recycling companies, spurring industry expansion and innovation.
3. Market Demand
Enterprise Demand: With a rising tide of environmental awareness, more enterprises are turning to recycled plastics to reduce their ecological impact and promote sustainability.
Consumer Preference: The appetite for eco-friendly products is on the rise, with consumers willingly paying a premium for goods crafted from recycled materials.
4. Technological Progress
Recycling Technology: Advances in plastic recycling technology are enhancing efficiency, cutting costs, and elevating the quality of recycled products.
Innovative Applications: Cutting-edge materials and processes are expanding the horizons for recycled plastics, enabling their use in diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are collaborating to catapult the plastic recycling industry to new heights.
Standardization: The establishment of international standards elevates the quality of recycled plastics, facilitating their global market integration and utility.
The plastic recycling industry boasts vast prospects and compelling advantages, from pollution reduction to resource conservation. Underpinned by policy support and surging market demand, together with ongoing technological advancements and intensified global collaboration, the industry is poised for a luminous future.
Q: What is the price of the plastic granulation line?
A: The cost hinges on the customer's desired output purity and production scale. We offer bespoke granulation line solutions tailored to fit your budgetary constraints, ensuring the best performance and value for your investment.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option aligns best with my requirements?
A:Single Screw: Featuring a straightforward design and low cost, single screw granulators are ideal for processing conventional plastics (e.g., PP, PE). Their limited capacity and adaptability make them less suitable for impure or mixed materials.
Twin Screw: Boasting robust mixing capabilities, twin screw granulators excel in handling recycled materials, mixed plastics, and modified compounds with additives (like flame retardants), delivering superior yield and consistency.
Triple Screw: Perfect for scenarios demanding high precision and output, such as high-end engineering plastic granulation. Although costly and complex to maintain, they offer unparalleled performance.
Suggestion: For recycled or mixed modified materials, opt for a twin-screw granulator. If dealing with a single material and budget is constrained, a single screw granulator presents a viable alternative.
Q: What is the production capacity on an hourly or daily basis? Is there room for adjustment?
A: Small Granulator: With a production range of 50-200 kg/hour, it's designed for startups or small-scale production needs, offering flexibility and efficiency to match your growth pace.
Medium Sized Granulator: Capable of processing 200-500 kg/h, these machines are commonly utilized in recycling plants and modified plastic facilities, offering robust and consistent performance to meet the dynamic needs of the industry.
Large Granulator: Designed for capacities exceeding 500 kg/hour, these powerful machines necessitate integration with high-power motors and sophisticated automation systems to ensure optimal efficiency and seamless operation.
Adjustment Method: Tailor the capacity with precision through the adjustment of parameters such as screw speed, feeding speed, or mold aperture, allowing for flexible and responsive operation adjustments.
Q: Is it equipped to handle high humidity, impurities, or mixed plastics? Are any pre-processing steps, like crushing and cleaning, necessary for the materials?
A: Certain machines can be outfitted with integrated pre-drying systems, such as a hopper dryer. However, highly humid raw materials, like unwashed recycled bottles, call for additional pre-treatment processes, including centrifugal dehydration, to ensure optimal performance.
Q: Does the equipment support a variety of melted plastics? Is equipment adjustment necessary when switching between different raw materials?
A: The flowability of materials improves with a higher melt index, making materials like LDPE with MI=10 smoother to process than those like HDPE with MI=2, which have a lower melt index.
Q: What methods are used to regulate the uniformity, density, and shape of the particles?
A: The uniformity of particles is significantly influenced by the screw design, where a larger aspect ratio can result in more even plasticization, and the precision of temperature control plays a crucial role.
The shape of the particles is determined by the cutting method employed:
Underwater Strip Cutting: Provides regular particle shapes, ideal for applications with high precision requirements.
Hot Cutting Grain: Offers high efficiency, though it may produce particles with slight burrs.
Join Forces with Us for a Sustainable Future in Plastic Recycling: Together, we can make a significant impact in creating eco-friendly solutions for the plastic recycling industry and contribute to a greener planet.
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