Soft Plastic Granulation Line
Explore the versatility of our Plastic Granulation Line, where customization meets efficiency! Customers have the liberty to select from two-stage, three-stage, or even four-stage machines tailored precisely to meet their production needs. Our innovative designs promise superior compatibility and enhanced granulation. This state-of-the-art granulator excels in recycling dirty waste and producing valuable scraps. Equipped with a high-torque design, the gear box operates with minimal noise and utmost smoothness. Our uniquely crafted screw design ensures improved coordination, effectively addressing issues of particle black spots and color discrepancies. Tailored to the material's characteristics, the system incorporates forced feeding and a hydraulic mesh changer, optimizing capacity while conserving power. Notably, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of high-quality, solid particles.
Hard Plastic Granulation Line
Meet our cutting-edge Hard Plastic Granulation Line, where precision meets innovation! This powerful machine line adeptly heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. During this dynamic process, plastics undergo rapid rotation, stirring, and rubbing, resulting in particles of consistent size and shape. This not only enhances the reprocessing performance but also ensures a more efficient and uniform recycling process.
Our Hard Plastic Granulation Line is a game-changer in reducing plastic degradation and producing superior quality particles. It's the ideal solution for clients aiming to recycle PP, PE, and other hard plastic materials. Its user-friendly design makes operation a breeze, presenting a highly practical granulation recycling mode that has garnered immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the transformative power of plastic recycling to significantly cut down on environmental pollution caused by plastic waste. This process not only safeguards our precious land and water resources but also heralds a cleaner, greener future.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can effectively decrease the demand for virgin plastics. This, in turn, conserves invaluable nonrenewable resources such as oil, driving us toward a more sustainable planet.
2. Policy Support
Government Promotion: Globally, governments are laser-focused on environmental protection, rolling out an array of supportive policies and regulations to foster and elevate the plastic recycling industry.
Economic Incentives: In numerous countries, governments are championing the plastic recycling cause by offering enticing tax breaks and subsidies to companies in the industry, thus propelling their growth and development.
3. Market Demand
Enterprise Demand: As environmental awareness surges, a growing number of enterprises are opting for recycled plastics to minimize their environmental impact and bolster their eco-friendly credentials.
Consumer Preference: With a rise in eco-consciousness, consumer demand for environmentally friendly products has soared. People are now more willing than ever to pay a premium for products crafted from recycled materials, endorsing sustainability with each purchase.
4. Technological Progress
Recycling Technology: The relentless march of innovation in plastic recycling technology is making the process more efficient, cost-effective, and capable of delivering superior quality, revolutionizing the recycling landscape.
Innovative Applications: The advent of new materials and processes is unlocking myriad opportunities for recycled plastics, allowing their use in diverse fields such as building materials and textiles, broadening their application horizons.
5. Global Trends
International Cooperation: Environmental organizations and businesses worldwide are uniting their efforts, fortifying cooperation to collectively propel the advancement of the plastic recycling sector.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, promoting their seamless circulation and usage within the global marketplace.
The plastic recycling industry boasts expansive prospects and formidable advantages, offering solutions that not only mitigate environmental pollution and conserve resources but also gain momentum from policy support and market demand. With ongoing technological advancements and bolstered global collaboration, the industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing is determined by several factors including the cleanliness level of the final material and the required production capacity of the customer. We are delighted to recommend the most cost-effective granulation line combination tailored to the customer's budget and specific needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Boasting a simple structure and low cost, this versatile granulator is ideal for processing ordinary plastics such as single material PP and PE new materials. However, it shows limited adaptability to mixed or impurity-laden recycled materials and offers restricted processing capacity.
Twin Screw: With robust mixing capabilities, this granulator excels in processing recycled and mixed materials, such as PP and PE combinations, or modified plastics requiring additive integration like flame retardants and colorants. It provides superior yield and operational stability.
Triple Screw: Perfect for scenarios demanding high output and precision, such as high-end engineering plastic granulation. Despite its high cost and complex maintenance, it delivers unparalleled performance and accuracy.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the material is single and the budget is constrained, a single screw granulator presents a prudent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offering a production capacity of 50-200 kg/hour, making it an excellent choice for startups or small-scale production operations.
Medium-Sized Granulator: Efficiently Processing 200-500 kg/h! Perfectly suited for recycling plants or modified plastic facilities, this granulator is your go-to solution for medium-scale operations, ensuring seamless integration and reliable performance.
Large Granulator: Unleash the Power with Over 500 kg/hour Capacity! Engineered to meet high-demand scenarios, this granulator requires pairing with a high-power motor and a sophisticated automation system to deliver unmatched efficiency and productivity.
Adjustment Method: Effortlessly Customize Capacity! By fine-tuning the screw speed, feeding rate, or mold aperture, you can seamlessly adjust the production capacity to meet your specific needs. Flexibility has never been this easy.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Yes, integration with a pre-drying system, such as a hopper dryer, is possible. However, for high-humidity raw materials (e.g., unwashed recycled bottles), additional pre-treatment like centrifugal dehydration is essential to ensure optimal performance.
Q: Does the machine accommodate various melted plastic types? Is equipment adjustment needed when switching raw materials?
A: Indeed, the higher the melt index, the easier the material's flowability becomes. For instance, LDPE with a melt index of 10 processes more smoothly than HDPE with a melt index of 2, highlighting versatility in handling diverse materials.
Q: How is the uniformity, density, and shape of particles controlled?
A: The uniformity of particles is significantly influenced by the screw design. For example, a larger aspect ratio leads to more consistent plasticization, complemented by precise temperature control for superior consistency.
The particle shape is defined by the cutting method:
Underwater Strip Cutting: Produces regular particles ideal for high-precision requirements, ensuring superior quality.
Hot Cutting Grain: Offers high efficiency but may result in burrs, balancing speed with quality.
Partner with Us for a Greener Tomorrow in the World of Plastic Recycling! Join us on this journey towards sustainability and innovation.
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